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Miniature Audio/Video Pushbuttons
Series KP
Distinctive Characteristics
KP series offers a complete switch solution for all broadcast panel needs, including home keys and the custom rectangular switch/cap assembly. Distinct, long total travel of .177" (4.5mm) for KP01 or shorter stroke of .138 (3.5mm) for KP02. Available with red/green bicolor LED and custom RGB LEDs. The RGB LED full color spectrum in a switch package provides unlimited color combinations. Specially designed snap-in standoff for simple and secure PC board mounting and alignment. Unique actuation guide gives positive indication of circuit transfer as well as smooth and silent operation. (Patent pending). Choices of tactile, nontactile or tactile/audible actuation. Compact design with height of .906" (23.0mm) from PC board to top of cap. (Same height as IS series programmable SmartSwitchTM.) Flat, sculptured or home key square caps in three common sizes for design flexibility in audio/video applications. Twin contacts with gold plating assure high reliability and long life of 5,000,000 operations minimum. Epoxy sealed terminals to lock out flux, dust, and other contaminants, plus standard PCB spacing of .100" (2.54mm).
Actual Size
NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com
03-07
Miniature Audio/Video Pushbuttons
Series KP
General Specifications
Electrical Capacity (Resistive Load)
Low Level: 100mA maximum @ 12V DC
Other Ratings
Contact Resistance: Insulation Resistance: Dielectric Strength: Mechanical Life:
Electrical Life: Nominal Operating Force: Travel:
200 milliohms maximum 100 megohms minimum @ 250V DC 1,000V AC minimum between contacts for 1 minute minimum 1,500V AC minimum between contacts & case for 1 minute minimum 5,000,000 operations minimum; 1,000,000 operations minimum for custom Rectangular Switch/Cap Assembly (at center of cap) 5,000,000 operations minimum KP01: 1.9N maximum for Tactile & Nontactile models (at center of cap) KP02: 1.6N maximum for Tactile, Nontactile & Tactile/Audible models (at center of cap) KP01: Pretravel .122" (3.1mm); Overtravel .055" (1.4mm); Total Travel .177" (4.5mm) KP02: Pretravel .091" (2.3mm); Overtravel .047" (1.2mm); Total Travel .138" (3.5mm)
Materials & Finishes
Plunger/Upper Housing: Lower Housing: Movable Contact: Stationary Contacts: Switch Terminals:
Polyacetal Glass fiber reinforced PBT Stainless steel with gold plating Gold over copper alloy Brass with tin plating
Environmental Data
Operating Temp Range: Humidity: Vibration: Shock:
-25C through +50C (-13F through +122F) 90-95% humidity for 240 hours @ 40C (104F) 10 ~ 55Hz with peak-to-peak amplitude of 1.5mm traversing the frequency range & returning in 1 minute; 3 right angled directions for 2 hours 51G (500m/s2) acceleration (tested in 6 right angled directions, with 5 shocks in each direction)
Installation
Cap Installation Force :
50.0N maximum downward force on actuator
PCB Processing
Soldering: Cleaning:
Wave Soldering. See Profile A in Supplement section. Manual Soldering: See Profile A in Supplement section. These devices are not process sealed. Hand clean locally using alcohol based solution.
Standards & Certifications
UL Recognition or CSA Certification:
The KP Series pushbuttons have not been tested for UL recognition or CSA certification. These switches are designed for use in a low-voltage, low-current, logic-level circuit. When used as intended in a logic-level circuit, the results do not produce hazardous energy.
NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com
03-07
Miniature Audio/Video Pushbuttons
TYPICAL SWITCH ORDERING EXAMPLE
Series KP 2S JB
K P 01 15A N B K G03 CF
HOUSING
K Black only CF RGB
LEDS
Red/Green Bicolor Red/Green/Blue (Custom) * See Note
CAP COLORS
JB Clear Lens & White Diffuser
POLE & CIRCUIT
15A SPST OFF (ON) ( ) = Momentary Normally Open Contacts A B
PLUNGERS
9.2mm Plunger for 12.0mm Cap 11.6mm Plunger for 15.0mm & 17.4mm Caps
CONTACTS & TERMINALS
G03 Gold Contacts and Straight PC Terminals; 100mA @ 12V DC
CAP TYPES
F S T Flat Sculptured Home Key
TRAVEL & FORCE
01 02 Stroke: 4.5mm (.177") Actuation Force: 1.9N Stroke: 3.5mm (.138") Actuation Force: 1.6N
ACTUATION
01 C N Tactile Nontactile 02 C N S Tactile Nontactile Tactile/Audible 1 2 3
CAP SIZES
12.0mm Square 15.0mm Square 17.4mm Square ** See Note Notes * Custom RGB LED Page L42 ** Custom Rectangular Cap Page L43
DESCRIPTION FOR TYPICAL ORDERING EXAMPLE
KP0115ANBKG03CF-2SJB
11.6mm Plunger and 15.0mm Sculptured Cap Clear Lens and White Diffuser SPST OFF-Momentary ON Circuit Normally Open Contacts
Red/Green Bicolor LED Nontactile Actuation Black Housing Gold Contacts with 100mA Rating Straight PC Terminals
NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com
03-07
Miniature Audio/Video Pushbuttons
POLE & CIRCUIT
Plunger Position ( ) = Momentary Normal Pole SP Model KP0115A KP0215A OFF (ON) Normally Open 1-1a Down Connected Terminals Normal Down
Series KP
Throw & Switch Schematic Note: Switch terminals "1" & "1a" are actually marked on the switch.
1 (COM)
SPST
1a
ACTUATION C
Tactile KP01 or KP02
HOUSING S
Tactile/Audible KP02 only
N
Nontactile KP01 or KP02
K
Black only
CONTACTS, TERMINALS, & RATING G03
Gold Contacts Straight PC Terminals 100mA @ 12V DC
BICOLOR LED SPECIFICATIONS
The electrical specifications shown are determined at a basic temperature of 25C.
Electrostatic Sensitive Devices
Attention
(-) L2 (+) COM Green (-) L1 Red
CF
Colors IV IV I FM IF VF
PD
Red 30 60 30 (25 for amber) 20 2.1 75 4 619 ~ 630 0.38 -25 ~ +50
Green 50 115 25 (22 for amber) 20 3.5 100 4 520 ~ 535 0.32
Unit mcd mcd mA mA V mW V nm mA/C C
Minimum Luminous Intensity LEDs are an integral part of the switch and are not available separately. LED circuit is isolated and requires an external power source. If the source voltage exceeds the rated voltage, a ballast resistor is required. The resistor value can be calculated by using the formula in the Supplement section. Standard Luminous Intensity Forward Peak Current Continuous Forward Current Forward Voltage Power Peak Dissipation Reverse Peak Voltage Wavelength at Peak Emission Current Reduction Rate Above 25C Ambient Temperature Range
VRM I F
Amber can be achieved by simultaneous illumination of Red & Green.
NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com
03-07
Miniature Audio/Video Pushbuttons
PLUNGERS A
9.2mm Plunger for 12.0mm Cap 9.2mm Plunger is designed with a narrower neck to hold the 12.0mm Cap.
(9.2) .362 (6.4) .252
Series KP
(11.6) .457 (6.4) .252
B
11.6mm Plunger for 15.0mm & 17.4mm Caps 11.6mm Plunger is designed with a wider neck to hold both the 15.0mm and 17.4mm Caps.
CAP TYPES & COLORS 1
12.0mm Square
Used on A Plunger
F
AT3083 Flat Cap
(6.5) .256
S
AT3078 Sculptured Cap
(6.5) .256
T
AT3086 Home Key Cap
(6.5) .256
(2.6) Dia .102
(12.0) Sq .472
(12.0) Sq .472
(12.0) Sq .472
2
15.0mm Square
Used on B Plunger
F
AT3084 Flat Cap
S
(7.0) .276
AT3079 Sculptured Cap
T
(7.0) .276
AT3087 Home Key Cap
(7.0) .276
(2.6) Dia .102
(15.0) Sq .591
(15.0) Sq .591
(15.0) Sq .591
3
17.4mm Square
Used on B Plunger
F
AT3085 Flat Cap
S
AT3080 Sculptured Cap
T
AT3088 Home Key Cap
(7.0) .276
(7.0) .276
(2.6) Dia .102
(7.0) .276
(17.4) Sq .685
(17.4) Sq .685
(17.4) Sq .685
JB
Lens & Diffuser Colors Available: Clear/White
Clear Lens White Diffuser
Materials & Finishes: Lens - Polycarbonate with glossy finish; Diffuser - Polycarbonate with textured finish Optional Protective Guard AT4170 available; contact factory.
NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com 03-07
Miniature Audio/Video Pushbuttons
TYPICAL SWITCH DIMENSIONS
12.0mm Square Cap
Series KP
(6.4) .252
(3.6) .142
(0.3) .012 (4.5) .177
(7.62) .300
(0.6) Typ .024
(7.62) .300 (1.3) Dia Typ .051 (0.9) Dia Typ .035 (0.6) Dia Typ .024
1 L1 C 1a L2
(12.7) .500 (0.45) Dia .018 (1.1) .043 (6.5) (5.0) (11.5) .256 .197 .453 (23.0) .906
L2
COM
L1
(4.5) .177 (12.7) .500
1a
1
(2.54) Typ .100 (6.0) .236 (12.7) .500 (15.0) Sq .591 (12.7) .500
(2.54) Typ .100
(12.0) Sq .472
KP0115ACAKG03CF-1SJB
15.0mm Square Cap
(6.4) .252
(3.6) .142
(0.3) .012 (4.5) .177
(7.62) .300
(0.6) Typ .024
(7.62) .300 (1.3) Dia Typ .051 (0.9) Dia Typ .035 (0.6) Dia Typ .024
1 L1 C 1a L2
(12.7) .500 (0.45) Dia .018 (1.1) .043 (7.0) (4.5) (11.5) .276 .177 .453 (23.0) .906
L2
COM
L1
(4.5) .177 (12.7) .500
1a
1
(2.54) Typ .100 (6.0) .236 (12.7) .500 (15.0) Sq .591
(2.54) Typ .100 (12.7) .500
(15.0) Sq .591
KP0115ANBKG03CF-2SJB
17.4mm Square Cap
(6.4) .252
(3.6) .142
(0.3) .012 (4.5) .177
(7.62) .300
(0.6) Typ .024
(7.62) .300 (1.3) Dia Typ .051 (0.9) Dia Typ .035 (0.6) Dia Typ .024
1 L1 C 1a L2
(12.7) .500 (0.45) Dia .018 (1.1) .043 (11.5) (7.0) (4.5) .453 .276 .177 (23.0) .906
L2
COM
L1
(4.5) .177 (12.7) .500
1a
1
(2.54) Typ .100 (6.0) .236 (12.7) .500 (15.0) Sq .591 (12.7) .500
(2.54) Typ .100
(17.4) Sq .685
KP0115ANBKG03CF-3SJB
NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com
03-07
Miniature Audio/Video Pushbuttons
CUSTOM RGB LED SPECIFICATIONS
The electrical specifications shown are determined at a basic temperature of 25C. LEDs are an integral part of the switch and are not available separately. LED circuit is isolated and requires an external power source. If the source voltage exceeds the rated voltage, a ballast resistor is required. The resistor value can be calculated by using the formula in the Supplement Section. Note: For applications that require white illumination, contact factory.
Red Green Common Anode (+) Blue Electrostatic Sensitive Devices
Series KP
Attention
RGB
Red 30 20 2.0 40 5 625 0.50 Green 30 15 3.3 80 5 525 0.50 -25 ~ +50 Blue 30 15 3.4 80 5 470 0.50 Unit mA mA V mW V nm mA/C C
Color
I FM IF VF PD VR M d IF
Forward Peak Current Continuous Forward Current Forward Voltage Power Peak Dissipation Reverse Peak Voltage Dominant Wavelength Current Reduction Rate Above 25C Ambient Temperature Range
TYPICAL SWITCH DIMENSIONS
12.0mm Square Cap with RGB LED
1a Common Anode (+) B(-) 1
Terminal Detail
R(-) G(-) (1.3) Dia Typ .051
1
(6.4) .252
(3.6) .142
(0.3) .012
(7.62) .300
(0.6) Typ .024 (4.5) .177
(7.62) .300
1a B(-) (+)
(3.81) .150 (1.1) .043 (11.5) (6.5) (5.0) .256 .197 .453 (23.0) .906
(12.7) .500
See Terminal Detail (1.52) Typ .060 (12.7) .500 (15.0) Sq .591
(0.9) Dia Typ .035 (0.7) Dia Typ .028 (1.52) Typ .060
R(-) G(-)
(4.5) .177 (12.7) .500 (3.81) .150
1a
1
(0.2) Sq Typ .008 (4.0) .157
(12.7) .500
(12.0) Sq .472
KP0115ACAKG03RGB-1SJB
15.0mm & 17.4mm Square Caps with RGB LED
Common Anode (+) B(-) 1a 1
15.0mm Cap
(15.0) Sq .591
Terminal Detail
R(-) G(-)
KP0115ANBKG03RGB-2SJB
(6.4) .252
(3.6) .142
(0.3) .012
(7.62) .300
(0.6) Typ .024 (1.3) Dia Typ .051
1
(7.62) .300
1a B(-) (+)
(3.81) .150 (1.1) .043 (11.5) (7.0) (4.5) .276 .177 .453 (23.0) .906
(12.7) .500
(0.9) Dia Typ See Terminal .035 (0.7) Dia Typ Detail .028 (1.52) Typ .060 (12.7) .500 (15.0) Sq .591 (1.52) Typ .060
(4.5) .177
1a
1
R(-) G(-)
(4.5) .177 (12.7) .500 (3.81) .150
(0.2) Sq Typ .008 (4.0) .157
(12.7) .500
(17.4) Sq .685
KP0115ANBKG03RGB-3SJB
17.4mm Cap
03-07
NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com
Miniature Audio/Video Pushbuttons
CUSTOM RECTANGULAR CAP ASSEMBLY CAP ASSEMBLY DIMENSIONS
Switch/Rectangular Cap Assembly
(3.6) .142
Series KP
(4.5) .177
1
(34.8) 1.370
(12.7) .500 (2.54) .100
(7.62) .300 (0.6) .024
L+ L- 1a
(0.45) Sq Typ .018
(7.0) .276
(0.3) .012 (23.0) .906 (6.0) .236 (12.7) .500 (15.0) Sq .591
KP0115ACBKG03CJB for Tactile KP0115ANBKG03CJB for Nontactile
(17.4) .685
See below for complete assembly of switch, LEDs and LED holders.
LED SPECIFICATIONS
The electrical specifications shown are determined at a basic temperature of 25C. Center LED is an integral part of the switch. LEDs are not sold separately. LED circuits are isolated and require an external power source. If the source voltage exceeds the rated voltage, a ballast resistor is required. The resistor value can be calculated by using the formula in the Supplement Section.
(+) (-)
Color I FM IF VF VRM d I F
Red 30 20 2.0 4 623 0.32 -25 ~ +50
Unit mA mA V V nm mA/C C
Forward Peak Current Continuous Forward Current Forward Voltage Reverse Peak Voltage Dominant Wavelength Current Reduction Rate Above 25C Ambient Temperature Range Contact factory for other LED colors.
ASSEMBLY & INSTALLATION INSTRUCTIONS
(3.1) Dia .122 Cathode (2.54) .100 (0.9) Dia Typ .035 (1.3) Dia Typ .051 (12.7) .500 (5.9) .232 (6.7) .264 (10.4) .409 LED Holder (4.5) .177
LED
Footprint
(2.54) .100
L+ L-
1
1a
(7.62) (12.7) (22.86) .300 .500 .900
LED Holder
(4.8) .189 LED
(0.8) Dia Typ .031 (12.7) .500
(2.54) .100
Switch/Rectangular Cap assembly has 3 LEDs to achieve bright and even illumination. One LED (in center of switch bottom) is an integral part of the switch; the other 2 LEDs and 2 LED Holders are packaged separately.
1 2 3
Install LED into LED Holder (quantity 2). Solder LEDs and LED Holders into PCB. Solder switch into PCB making sure that the two outer LEDs and LED Holders clear the bottom side opening of the cap.
03-07
Switch
PCB
NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com
Miniature Audio/Video Pushbuttons
ASSEMBLY INSTRUCTIONS FOR SQUARE CAPS
Electrostatic Sensitive Devices
Series KP
Attention
Cap Orientation As shown in the accompanying illustration, the cap and plunger are designed with tabs and notches to assure proper orientation of the cap on the switch.
Notch Tab Step Plunger Notches
Removal of Cap Assembly & Separation of Lens & Diffuser Holding the switch tightly, pull the cap off the switch. Once the cap assembly is released from the plunger, the lens and diffuser can be separated. Pry up the lens with fingernail or flat tip screwdriver inserted at the step on the diffuser.
Installation or Replacement of Cap After aligning notches with tabs, join the lens and diffuser. Hold the switch tightly without touching the terminals. Firmly press the cap onto the plunger by applying pressure from one side to the other until both are snapped together.
Cap Assembly
Plunger Switch
LEGENDS
Easily create and submit your own legends using our new on-line Legend Maker. Visit www.nkkswitches.com For other legend support options, customers may contact the factory or utilize the general information and basic specifications presented below. Recommended Methods: Laser Etch, Screen Print, or Pad Print on lens; Screen Print on film insert. Epoxy based ink is recommended. Shaded areas are suggested printable areas for Lens & Film Insert. Flat Cap Lens Sculptured Cap Lens
(28.75) 1.132 (30.28) 1.192
Lens
LM
Printing on Diffuser is not advisable.
Film Insert Diffuser
OP ST
Custom Rectangular Cap Lens
(9.8) Sq .386 (12.0) Sq .472
(12.8) Sq .504 (15.0) Sq .591
(13.4) Sq .528 (17.4) Sq .685
(8.97) Dia .353 (10.5) Dia .413
(0.76) Typ .030
(11.48) Dia .452 (13.0) Dia .512
(0.76) Typ .030
(13.77) Dia .542 (15.3) Dia .602
(0.76) Typ .030
(13.77) .542 (15.3) .602
(0.76) Typ .030
Custom Rectangular Film Insert
(0.5) R .020 (2.125) Typ .084
Flat Cap Film Inserts
(0.5) R .020 (0.5) R .020 (0.5) R .020
Sculptured or Home Key Cap Film Inserts
(0.5) R .020 (0.5) R .020 (0.5) R .020
(28.75) 1.132 (33.0) 1.299
(8.28) Sq .326 (9.8) Sq .386
(0.76) Typ .030
(11.28) Sq .444 (12.8) Sq .504
(0.76) Typ .030
(11.88) Dia .468 (13.4) Sq .528
(0.76) Typ .030
(8.28)Dia .326 (9.8) Sq .386
(0.76) Typ .030
(11.28) Dia .444 (12.8) Sq .504
(0.76) Typ .030
(11.88) Dia .468 (13.4) Sq .528
(0.76) Typ .030
(13.77) .542 (15.6) .614
(0.91) Typ .036
Film Insert Material and Thickness: Clear Polyester; 4 mil (100) maximum thickness
NKK Switches * email: sales@nkkswitches.com * Phone (480) 991-0942 * Fax (480) 998-1435 * www.nkkswitches.com 03-07

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